SBZ 122/75 a one of a kind machine

PROFILE MACHINING CENTRE SBZ 122/75
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elumatec_Profile_machining_centre_SBZ_122-75

5-axis model for metal construction and industrial applications

Designed for economical and efficient machining of aluminium, PVC and steel profiles
All operations, such as routing, drilling and tapping are performed while the profile bar is stationary to protect the profile surfaces
A-axis continuously adjustable from -120° to +120°
C-axis continuously adjustable from -220° to +220°
All five axes can move simultaneously with RTCP (Rotation Tool Centrepoint)
Moreover, the additional C-axis makes it possible to machine the face of profiles from the left and right
Linear guides for autonomous clamp positioning
Better machining results thanks to the intelligent control technology
Fast positioning of the machining unit with up to 120 m/min thanks to dynamic servo drives
Tapping without compensation chuck
The 2-axis add-on unit with the A-axis and C-axis can also accommodate a saw blade with a diameter of 180 mm
Automatic clamp recognition and clamp positioning
Automatic tool changer with twelve tool tray positions (without tools)
Modern 5-axis controller
The absolute rotary encoder system means no main axis homing is required
Automatic clamp recognition and positioning prevents collisions
Power torque routing motor with enclosed speed control for short spindle start-up and braking times
Certified, drive-integrated safety functions
Low power consumption thanks to the intelligent control technology
DC link coupling in the axis drives with power feedback and brake energy buffering in the drives ensure energy recovery
Green Line cooling unit for the control cabinet with reduced energy consumption
Windows operating system
15″ flat screen display, USB ports and network connection
Simple, stress-free program entry with eluCam on the operating panel, even during operation
Remote maintenance via TCP/IP using existing Internet connection
Machine configuration

Water-cooled 7 kW, S1 routing spindle
Autonomous clamp positioning
Automatic clamp recognition
Enclosure to protect the operator
Four horizontal, pneumatic material clamping units
A material stop on the left
Tool holder HSK-F63
Green Line cooling unit for the control cabinet
Swarf trays for swarf removal
Minimum-volume lubrication system
High performance cutting fluid
Hand-held operator terminal
Depth gauge
Technical specifications

Max. machining length without profile end machining, 3,851 mm
Max. machining length with profile end machining, 3,525 mm
Traverse path X-axis 4,176 mm, Vmax. 120 m/min.
Traverse path Y-axis 1,040 mm, Vmax. 60 m/min.
Traverse path Z-axis 540 mm, Vmax. 50 m/min.
Direction of machining 5 (above, behind, front, left, right)
Positioning accuracy +/- 0.1 mm
Max. spindle speed 20,000 rpm
Spindle power output 7 kW, S1 (water-cooled)
Tool holder HSK – F63
Automatic tool changing
Twelve tool tray positions in the automatic magazine
Disc milling cutter diameter 120 mm
Saw blade diameter 180 mm
Tool length (from extent of taper) max. 150 mm
Clamp positioning autonomous
Premium clamp (with linear guides)
eluCam software
Compressed air supply > 7 bar
Power supply 400 V, 3~, 50 Hz, 22 A
Air consumption per minute approx. 185 l with spraying
Total length 7.534 mm
Depth 2,180 mm
Height 2,800 mm
Weight Approx. 2,650 kg
Options

Tools
Tool holders
Saw blade, 180 mm
Length measurement on both sides
Additional stop for overlength machining (left)
Material reference stop (right) for positioning workpieces with overlength machining
Barcode scanner
Protective enclosure can optionally completely enclose the machine on all sides, with additional sound insulation
Easy and intuitive operation thanks to the modern elumatec Customer Interface (ECI)
Stationary tool magazine
Four clamps as standard. Up to eight clamps can be equipped as an option
Double clamping and other accessories on request